Improving the Modern Airplane by modern technology

Breakthroughs in many fields have provided evolutionary improvements in performance. Although the aircraft configuration looks similar, reductions in cost by nearly a factor of 3 since the 707 have been achieved through improvements in aerodynamics, structures and materials, control systems, and (primarily) propulsion technology. Some of these areas are described in the following sections.

Active Controls

Active flight control can be used in many ways, ranging from the relatively simple angle of attack limiting found on airplanes such as the Boeing 727, to maneuver and gust load control investigated early with L-1011 aircraft, to more recent applications on the Airbus and 777 aircraft for stability augmentation.

Reduced structural loads permit larger spans for a given structural weight and thus a lower induced drag. As we will see, a 10% reduction in maneuver bending load can be translated into a 3% span increase without increasing wing weight. This produces about a 6% reduction in induced drag.

Reduced stability requirements permit smaller tail surfaces or reduced trim loads which often provide both drag and weight reductions.

Such systems may also enable new configuration concepts, although even when applied to conventional designs, improvements in performance are achievable. In addition to performance advantages the use of these systems may be suggested for reasons of reliability, improved safety or ride quality, and reduced pilot workload, although some of the advantages are arguable.

New Airfoil Concepts

Airfoil design has improved dramatically in the past 40 years, from the transonic "peaky" sections used on aircraft in the 60's and 70's to the more aggressive supercritical sections used on today's aircraft. The figure below illustrates some of the rather different airfoil concepts used over the past several decades.Continuing progress in airfoil design is likely in the next few years, due in part to advances in viscous computational capabilities. One example of an emerging area in airfoil design is the constructive use of separation. The examples below show the divergent trailing edge section developed for the MD-11 and a cross-section of the Aerobie, a flying ring toy that uses this unusual section to enhance the ring's stability.

Flow Control

Subtle manipulation of aircraft aerodynamics, principally the wing and fuselage boundary layers, can be used to increase performance and provide control. From laminar flow control, which seeks to reduce drag by maintaining extensive runs of laminar flow, to vortex flow control (through blowing or small vortex generators), and more recent concepts using MEMS devices or synthetic jets, the concept of controlling aerodynamic flows by making small changes in the right way is a major area of aerodynamic research. Although some of the more unusual concepts (including active control of turbulence) are far from practical realization, vortex control and hybrid laminar flow control are more likely possibilities.

Structures

Structural materials and design concepts are evolving rapidly. Despite the conservative approach taken by commercial airlines, composite materials are finally finding their way into a larger fraction of the aircraft structure. At the moment composite materials are used in empennage primary structure on commercial transports and on the small ATR-72 outer wing boxes, but it is expected that in the next 10-20 years the airlines and the FAA will be more ready to adopt this technology.

New materials and processes are critical for high speed aircraft, UAV's, and military aircraft, but even for subsonic applications concepts such as stitched resin film infusion (RFI) are beginning to make cost-competitive composite applications more believable.

Propulsion

Propulsion is the area in which most evolutionary progress has been made in the last few decades and which will continue to improve the economics of aircraft. Very high efficiency, unbelievably large turbines are continuing to evolve, while low cost small turbine engines may well revolutionize small aircraft design in the next 20 years. Interest in very clean, low noise engines is growing for aircraft ranging from commuters and regional jets to supersonic transports.